Hydraulic components and methods of manufacturing

ABSTRACT

A spiral wound header ring is provided. The spiral wound header ring comprises at least one outer fabric layer and at least one spiral of inner fabric and rubber. The spiral wound header ring further may have a sealing surface that extends from a rearward facing surface to the forward facing annular, radially extending, surface.

CROSS-REFERENCE TO RELATED PATENT APPLICATIONS

The present application is a continuation of U.S. patent applicationSer. No. 16/105,590, filed Aug. 20, 2018, titled “Hydraulic Componentsand Methods of Manufacturing,” which claims priority to U.S. ProvisionalPatent Application No. 62/548,725, filed Aug. 22, 2017, titled“Hydraulic Components and Methods of Manufacturing,” which isincorporated herein by reference as if set out in full.

BACKGROUND

Many fluid systems have pumps, valves, rams, etc. (generically “fluidequipment”) that provide for reciprocal or rotating movement of a pistonrod, valve stem, or the like (hereinafter referred to generically as a“rod”). The surface of the rod provides a leak path between thehigh-pressure side and the low-pressure side of the fluid equipment. Toinhibit leakage, the rods move through stuffing boxes having packing orpacking rings. The packing forms a seal with the rod to inhibit leakageand the like.

One popular stuffing box configuration was originally introduced byGarlock, Inc. (now known as Garlock Sealing Technologies, LLC.) in the1960's and is the subject matter of U.S. Pat. No. 3,013,830, thedisclosure of which is incorporated herein by reference as if set out infull. The stuffing box or packing assembly of U.S. Pat. No. 3,013,830provides one or more fabric wrapped pressure seals that have a V-shapeor Chevron shape. The pressure seal comprises a core of material, suchas a homogeneous elastomeric or polymeric material or a fabricreinforced elastomeric or polymeric material, which is typically rubberor fiber reinforced rubber, whether natural or synthetic. The core ofrubber is subsequently wrapped with an outer fabric. U.S. Pat. No.3,013,830 provides that the one or more fabric wrapped pressure sealsare typically stacked on an adapter ring that facilitates providing acompression force to seal the one or more fabric wrapped pressure sealsagainst the rod.

U.S. Pat. No. 4,440,404, issued to Halliburton Company, which isincorporated herein by reference as if set out in full, modified thestuffing box assembly of U.S. Pat. No. 3,013,830. U.S. Pat. No.4,440,404 introduced a header ring with an inwardly radially extendingconvex sealing surface. The inwardly radially extending convex sealingsurface acted as a seal and wiper against the rod to inhibit leakagefrom the fluid medium and inhibited particles carried in the fluidmedium from contacting the one or more fabric wrapped pressure sealsstacked behind the header ring reducing wear due to abrasion and thelike.

Unfortunately, the systems of today operate at high pressures with verycorrosive fluids (both chemically and mechanically corrosive). Thus, theheader ring is exposed to a harsh operating environment that results inwear on the header ring. In particular, the elastomeric header ring ofU.S. Pat. No. 4,440,404 experiences wear at the junction between thepedestal or heel of the header ring and the inwardly radially extendingconvex sealing surface. To resist wear, it would have been obvious toeither load the rubber of the header ring with reinforcing fiber, towrap the elastomeric header ring with a fabric similar to the one ormore pressure seals described above, or a combination thereof.

None of these options, however, is entirely satisfactory. To load theelastomeric core or rubber core with sufficient fiber reinforcement towithstand today's pressures and media, the header ring becomes overstiff. Moreover, simply placing fabric around the header ring has beenunsatisfactory as the header ring still suffers from less than optimalperformance.

Thus, against the above background, a new core different than ahomogenous elastomeric core or a fiber reinforced elastomeric core isneeded.

SUMMARY

This Summary is provided to introduce a selection of concepts in asimplified form that are further described below in the DetailedDescription. This Summary, and the foregoing Background, is not intendedto identify key aspects or essential aspects of the claimed subjectmatter. Moreover, this Summary is not intended for use as an aid indetermining the scope of the claimed subject matter.

In certain aspects of the technology, a header ring is provided. Theheader ring is formed using a spiral winding technique to form a spiralwound header ring. The header ring includes at least one outer layer offabric that envelops a core. The core comprises at least one inner layerof fabric, and a rubber or polymer layer. The rubber or polymer layermay include, among other things, fiber reinforcement. In at least oneembodiment, the outer layer of fabric is integral with the inner layerof fabric.

In certain embodiments, the header ring comprises a forward facingannular, radially extending surface having an inner diameter edge and asealing surface having an annular, radially and axially extending,convex sealing surface having a forward facing edge. The inner diameteredge and the forward facing edge abut, which eliminates the conventionaljunction of current header rings and reduces nibbling. In certainaspects, the inner diameter edge and the forward facing edge abut toform an obtuse angle. The obtuse angle is generally between about 100and 130 degrees. In certain embodiments, the obtuse angle is betweenabout 115 and 125 degrees. In still other embodiments, the obtuse angleis about 120 degrees. In certain aspects, the annular, radially andaxially extending, convex sealing surface comprises at least one radiusof curvature. In other aspects, the annular, radially and axiallyextending, convex sealing surface comprises a plurality of radii ofcurvature. In still other aspects, the annular, radially and axiallyextending, convex sealing surface comprises at one linear portion.

The technology of the present application also provides a method formaking a header ring. The method for making the header ring includesproviding a first layer wherein the first layer comprises a fabric and asecond layer on the first layer wherein the second layer comprises arubber. The construct or composite of the first and second layers arerolled to form a cylinder of material that is cut to an appropriatelength. The cut cylinder of material is placed into a mold and formedinto a header ring, when the mold is subsequently removed. In certainaspects the second layer is provided on only a portion of the firstlayer, which allows rolling of the cylinder to have a plurality of outerlayers of fabric.

The technology of the present application provides for a packing systemincluding at least one pressure ring and a header ring. The header ringincluding a plurality of outer fabric layers and a header ring coreenveloped by the plurality of outer fabric layers, wherein the pluralityof outer fabric layers and the header ring core form a shape. The headerring includes an annular, radially extending forward facing surfacehaving an inner diameter edge and an outer diameter edge. An annular,axially extending surface having a forward facing edge and a rearwardfacing edge where the forward facing edge abuts the outer diameter edgeof the annular, radially extending forward facing surface. At least oneannular and radially extending rearward pressure ring surface having anouter diameter edge and an inner diameter edge where the outer diameteredge abuts the rearward facing edge of the annular, axially extendingsurface. At least one sealing surface radially and axially extendinghaving a rearward edge and a forward edge wherein the rearward edgeabuts the inner diameter edge of the at least one annular and radiallyextending rearward pressure ring surface and the forward edge abuts theinner diameter edge of the annular, radially extending forward facingsurface. The header ring core comprises at least one fabric layer and atleast one polymer layer.

DRAWINGS

Non-limiting and non-exhaustive embodiments of the present invention,including the preferred embodiment, are described with reference to thefollowing figures, wherein like reference numerals refer to like partsthroughout the various views unless otherwise specified.

FIG. 1 is a cross section of a prior art annular header ring.

FIG. 2 is a cross section of a prior art annular header ring after use.

FIG. 3 is a cross section of an annular header ring consistent with thetechnology of the present application.

FIG. 4 is a cross section of an annular header ring consistent with thetechnology of the present application.

FIG. 5 is a perspective view of a sheet of material consistent with thetechnology of the present application.

FIG. 6 is a perspective view of a sheet of material consistent with thetechnology of the present application.

FIG. 7 is a view of a sheet of material rolled to form a cylinderconsistent with the technology of the present application.

FIG. 8 is a perspective view of the annular header ring consistent withthe technology of the present application with a portion removed to viewthe internal cross section.

FIG. 9 is a perspective view of the annular header ring consistent withthe technology of the present application with a portion removed to viewthe internal cross section.

DETAILED DESCRIPTION

The technology of the present application will now be described morefully below with reference to the accompanying figures, which form apart hereof and show, by way of illustration, specific exemplaryembodiments. These embodiments are disclosed in sufficient detail toenable those skilled in the art to practice the technology of thepresent application. However, embodiments may be implemented in manydifferent forms and should not be construed as being limited to theembodiments set forth herein. The following detailed description is,therefore, not to be taken in a limiting sense.

The technology of the present application is described with specificreference to stuffing boxes associated with reciprocating pumps.However, the technology described herein may be used for other fluidequipment, such as for example, valves, rams, and the like. Moreover,the technology of the present application will be described withrelation to exemplary embodiments. The word “exemplary” is used hereinto mean “serving as an example, instance, or illustration.” Anyembodiment described herein as “exemplary” is not necessarily to beconstrued as preferred or advantageous over other embodiments.Additionally, unless specifically identified otherwise, all embodimentsdescribed herein should be considered exemplary.

With reference now to FIG. 1 , a cross section of an uncompressed priorart annular header ring 10 is provided. The annular header ring 10conventionally comprises a homogeneous rubber or polymer material, or afiber reinforced rubber or polymer material. The annular header ring 10includes a pedestal or heel portion 12 with a forward facing flatannular, radially extending, surface 14. For purposes of the presenttechnology, forward facing generally means the high pressure side andrearward facing generally means the low pressure side. The annularheader ring 10 further includes an annular, axially extending, stuffingbox surface 16. An annular, axially extending, surface 16 generallyengages the cylindrical surface of the stuffing box. The rearward facingsurfaces of the header ring 10 are generally formed by annular, axiallyand radially extending, pressure ring surfaces 18 and 20 that convergeat a bead 22. An annular, radially and axially extending, convex sealingsurface 24 extends from annular, axially and radially extending, surface20, which terminates at a junction 26. An annular, axially extending,pedestal surface 27 originates at junction 26 and extends axially to theforward facing flat annular, radially extending, surface 14. As can beappreciated, the annular, axially and radially extending, pressure ringsurface 20 has a smooth transition to the annular, axially and radiallyextending, convex sealing surface 24. The annular, axially and radiallyextending, pressure ring surfaces 18 and 20 may be flat surfaces orconvex surfaces. The bead 22 generally aligns with the V in the apex ofthe pressure seal that is stacked on the header ring 10. If a bead 22 isnot used, there may exist a contiguous surface from the annular, axiallyextending, surface 16 to the annular, radially and axially extending,convex sealing surface 24.

With reference now to FIG. 2 , a cross section of another conventionalannular header ring 30 is provided. The annular header ring 30 issimilar to header ring 10, but representative of the annular header ring10 after operation in, for example, a stuffing box. Conventionally, theheader ring 30 comprises a homogeneous rubber or polymer material, afiber reinforced rubber or polymer material, or a combination of both.The view of FIG. 2 shows a header ring having both a fiber reinforcedportion and a non-fiber reinforced portion. The annular header ringincludes the pedestal or heel portion 12 and the annular, radially andaxially extending, convex sealing surface 24. The junction, however, hasbeen worn away to form area 32 due to corrosion. The area 32 representsthe aforementioned corrosion, or nibbling as it is conventionally known.Nibbling generally involves corrosion due to the fluid media andparticulate in the fluid media being in contact with the junction 26originally and area 32 as the nibbling occurs, which is in part due tothe fact that the header ring 30 functions in part as a wiper to preventparticulate and, to a lesser extent, fluid media from contacting the oneor more fabric wrapped pressure seals.

As mentioned above, various obvious attempts to reduce the wear onheader rings such as header rings 10 and 30 have been less thansatisfactory. Thus, the technology herein provides an improved headerring. FIG. 3 shows a cross section of an uncompressed annular headerring 40 consistent with the technology of the present application.Annular header ring 40 is shown in FIG. 8 as well. For consistency, theuncompressed annular header ring 40 is similar in general shape to theconventional header rings 10 and 30 described above. The annular headerring 40 comprises a spiral wound material 42 comprising a fabric layerand a rubber layer, as described further below. The rubber layer may ormay not be reinforced for higher pressures. Alternating layers of rubberand fabric increases the mechanically stability of the sealing element.The sealing element may be the header ring 40 and other header ringsdescribed herein, but the sealing element also may be the one or morefabric wrapped pressure seals described above. The spiral wound material42 may, optionally, include a fiber reinforcement 43 as shown. Thespiral wound material 42 generally has a hardness in a durometer rangeof about 60 Shore A to 60 Shore D. The spiral wound material 42comprises a ring of an internally spiral wrapped material that comprisesa rolled fabric and rubber sheet, which can be seen in the spiral woundmaterial 42 as fabric 45 and rubber 47. The fabric layer may be a wovenor a non-woven fabric. As can be appreciated in the figure, the outerlayer of the annular header ring 40 is a fabric layer of fabric 45.Typically, there are several fabric layers of fabric 45 prior to theintroduction of the rubber 47. The fabric layers of fabric 45 on theouter layer may be referred to as the outer fabric. The fabric layers offabric 45 wound between the rubber may be considered inner fabric. Thecombination of rubber and inner fabric may be referred to as a core orthe core of the header ring. The outer fabric and inner fabric aretypically the same material but may be different material. In certainembodiments, the material may be a metal reinforcement material ratherthan a textile. Additionally, the fabric layer may comprise organic orinorganic substances with non-specific weight by volume. The rubberlayer is generically described as rubber, but could be comprised ofother polymers, such as a fluoropolymer or the like.

The annular header ring 40 as shown in FIG. 3 has a junction 44 betweenthe pedestal or heel portion 46 and the sealing surface 48. The internalfabric layers 45 of the spiral wound material 42 greatly increases theability of annular header ring 40 to withstand the high pressure andhigh abrasion associated with many fluid systems today. Additionally,the use of spiral wound material 42 in annular header ring 40 increasesthe ability of the ring to reduce the effects of pressure hammering andallows the ring to recover rapidly so as not to induce excessivemovement of the entire packing set that may or may not cause prematurewear of the stuffing box of a pump, valve, or ram, which premature wearis known in the industry as washboarding.

For completeness, the annular header ring 40 has a pedestal or heelportion 46 with a forward facing annular, radially extending, surface52. An annular, axially extending, surface 54 extends along thecylindrical wall of the stuffing box. The rearward facing surfaces ofthe header ring 40 are generally formed by annular, axially and radiallyextending, pressure ring surfaces 56 and 58 that converge at a bead 60.An annular, radially and axially extending, convex sealing surface 48extends from annular, axially and radially extending, surface 58, whichterminates at a junction 44. An annular, axially extending, pedestalsurface 62 originates at junction 44 and extends axially to the forwardfacing flat annular, radially extending, surface 52. Optionally, theannular header ring may further include an outer layer 41 over anyportion thereof. In a preferred embodiment, the outer layer 41encompasses the entire annular header ring 40. The outer layer 41 may bean external layer or layers of frictioned rubber, which is a fabric thathas been smeared with rubber, typically through a calendaring process,other fabrics, or a combination thereof.

As mentioned above, the junction 44 provides a location for wear. Thewear is due to a high stress concentration after the installation of theannular header ring 40 in a stuffing box. FIGS. 4 and 9 show an annularheader ring 70 having the spiral wound material 42 that eliminates thejunction 44 to remove the location of high stress. The annular headerring 70 is shown where the spiral wound material 42 does not includefiber reinforcement 43. Thus, while similar to annular header ring 40,annular header ring 70 will be further explained herein. Annular headerring 70 comprises a forward facing portion 72 with a forward facingannular, radially extending, surface 74. The forward facing annular,radially extending, surface 74 includes an inner diameter edge 74 i andan outer diameter edge 74 o. An annular, axially extending, surface 76extends along the cylindrical wall of the stuffing box. The annular,axially extending, surface 76 includes a forward facing edge 76 f and arearward facing edge 76 r. The rearward facing surfaces of the headerring 70 are generally formed by annular, axially and radially extending,pressure ring surfaces 78 and 80 that converge at a bead 82. Therearward facing surfaces include an inner diameter edge 80 i and anouter diameter edge 78 o. An annular, radially and axially extending,convex sealing surface 84 extends from annular, axially and radiallyextending, pressure ring surface 58, to the annular, radially extending,surface 74, which eliminates the junction 44 of annular header ring 40.The annular, radially and axially extending, convex sealing surface 84includes a rearward facing edge 84 r and a forward facing edge 84 f. Theannular, radially and axially extending, convex sealing surface 84 mayhave a single radius of curvature from surface 80 to surface 74 or, asshown, may have a plurality of radii. As shown, the annular, radiallyand axially extending, convex sealing surface 84 may transition to aportion that becomes a linear surface 82, as shown, that tapers orangles on the forward facing portions of the annular, radially andaxially extending, convex sealing surface 62. Certain portions of theheader ring 70 (and header ring 40) may be described herein as abutting.Abutting may mean two or more portions directly touch or two or moreportions touch with intervening portions between the abutting portions.When provided, the linear surface 81 forms an obtuse angle 83 with theannular, radially extending, surface 74. The obtuse angle may be betweenabout 100° and 130° typically, but is preferably between 115° and 125°,and even more preferably approximately 120°. Note the angle of contactis heavily dependent on the hardness of the rubber. As the rubberdurometer increases, the contact angle decreases. Approximately 120°degrees is the target for 75 Shore A rubber. In the context,approximately means within ±1°. Also, the actual meeting of surface 81and surface 74 may be chamfered or rounded.

Providing the annular header ring 70 with a linear surface 82 reduces oreliminates the nibbling and premature failure associated withconventional header rings. The structure of the overall design providesless body roll, which is the rotation of the sealing element as thereciprocating stem moves. By stiffening the ring it rotates less, andalso engages the pressure ring above it axially. The annular header ringalso has less nibbling, improved sealing, and improved excluding, whichmeans in the art that the header ring 70 excludes particulates that arein the media, which is often different than the media. The annularheader ring also has improved recovery and less shuttling (which is aterm of art in the industry relating to movement of the overall packingassembly).

With reference now to FIG. 5 , a sheet 100 of the spiral wound material42 is shown prior to being formed into an annular header ring, such asannular header rings 40, 70. The sheet 100 comprises a first layer 102of fabric and a second layer 104 of a rubber or polymer material. Whilethe second layer 104 of a rubber or polymer material is shown as spreadover the entire surface of the first layer 102, the rubber or polymermaterial may be spread over less than the entire first layer 102 offabric, which allows the outer fabric to be several fabric layers offabric 45. When the second layer 104 is smeared or spread over less thanthe entire first layer 102, there is typically at least one edge wherethe first layer and the second layer are aligned. Generally, the firstlayer of fabric is between about 0.02 inches to 0.06 inches prior, withno rubber. The fabric may be, for example, a woven cotton fabric. Thesecond layer 104 may be reinforced with fibers 106, such as cotton,polyester, aramid fibers, or the like. The final thickness of rubber andfabric sheets ranges from about 0.080 inches to 0.160 inches. FIG. 6shows an alternative sheet 110 of the spiral wound material 42. Thesheet 110 comprises a first layer 102 of fabric, a second layer 104 of arubber or polymer material, a third layer 112 of fabric, and a fourthlayer 114 of a rubber or polymer material. While only two examples areshown, the sheet of material used to make the spiral wound material mayhave any number of layers of fabric separated by layers of rubber orpolymer.

After obtaining a sheet of the spiral wound material 42, the sheet isrolled into a cylinder 116 (or a tube 116) as shown in FIG. 7 with thefabric layer 102 on the exposed outer surface 118 of the tube. If thesecond layer 104 is not fully spread on the first layer 102 (or fabriclayer 102), at least an edge of the composite typically has a portionwhere the first layer 102 and second layer 104 are aligned. The cylinderis rolled from this end to provide the alternative fabric, rubberlayering of a spiral wounding and a series of fabric layers stacked onthe core of the header ring. The cylinder 116 may be cut to anappropriate length L. The cylinder 116 having a length L would be formedinto a preform or mold for the annular header ring 40, 70 (or a pressureseal ring). While the annular header rings 40 and 70 have particularcross sectional shapes, the mold for the header ring may take any shapeincluding, for example, a circular cross sectional shape, a V crosssectional shape, a chevron cross sectional shape, an elliptical crosssectional shape, a rectangular cross sectional shape, or othernon-uniform or polygon shapes as required for the design. As can beappreciated, while described with respect to an annular header ring, thevarious shapes provide that the hydraulic component may be used as theheader ring, a pressure ring, or other part of a stuffing box whetherfor a pump, valve, or ram. Generally, the ends 120 and 122 of thecylinder 116 abut in the mold. The part is next molded, typically underheat and pressure of about 275 F to 400 F and from 200 to 2500 PSI, tocure the spiral wound material 42. Once formed, the part is removed fromthe mold and trimmed as necessary to form the part, such as annularheader ring 40, 70.

Although the technology has been described in language that is specificto certain structures and materials, it is to be understood that theinvention defined in the appended claims is not necessarily limited tothe specific structures and materials described. Rather, the specificaspects are described as forms of implementing the claimed invention.Because many embodiments of the invention can be practiced withoutdeparting from the spirit and scope of the invention, the inventionresides in the claims hereinafter appended. Unless otherwise indicated,all numbers or expressions, such as those expressing dimensions,physical characteristics, etc. used in the specification (other than theclaims) are understood as modified in all instances by the term“approximately.” At the very least, and not as an attempt to limit theapplication of the doctrine of equivalents to the claims, each numericalparameter recited in the specification or claims which is modified bythe term “approximately” should at least be construed in light of thenumber of recited significant digits and by applying ordinary roundingtechniques. Moreover, all ranges disclosed herein are to be understoodto encompass and provide support for claims that recite any and allsubranges or any and all individual values subsumed therein. Forexample, a stated range of 1 to 10 should be considered to include andprovide support for claims that recite any and all subranges orindividual values that are between and/or inclusive of the minimum valueof 1 and the maximum value of 10; that is, all subranges beginning witha minimum value of 1 or more and ending with a maximum value of 10 orless (e.g., 5.5 to 10, 2.34 to 3.56, and so forth) or any values from 1to 10 (e.g., 3, 5.8, 9.9994, and so forth).

The invention claimed is:
 1. A header ring, comprising: an annular,axially extending outer surface; a forward facing portion with anannular forward facing radially extending surface having an innerdiameter edge operatively coupled to the annular axially extending outersurface opposite the inner diameter edge; a rearward facing portionoperatively coupled to the annular, axially extending surface oppositethe forward facing portion and extending at least radially to an innerdiameter edge; an annular, radially and axially extending, convexsealing surface extending from the inner diameter edge of the rearwardfacing portion continuously to the inner diameter edge of the forwardfacing portion; at least one outer layer of fabric; and a spiral woundcore contained by the at least one outer layer of fabric, the spiralwound core comprising: at least one inner layer of fabric, and a rubberlayer.
 2. The header ring of claim 1, wherein the at least one outerlayer of fabric comprises a plurality of outer layers of fabric.
 3. Theheader ring of claim 2 wherein the at least one inner layer of fabric isintegrally coupled to the at least one outer layer of fabric.
 4. Theheader ring of claim 1 wherein the at least one inner layer of fabriccomprises a plurality of inner layers of fabric and the rubber layercomprises a plurality of rubber layers interspersed between each of theplurality of inner layers of fabric.
 5. The header ring of claim 1wherein the rubber is fiber reinforced rubber.
 6. The header ring ofclaim 1 wherein the annular, radially and axially extending, convexsealing surface comprises at least one radius of curvature.
 7. Theheader ring of claim 6 wherein the annular, radially and axiallyextending, convex sealing surface comprises at least one linear portion.8. The header ring of claim 7 wherein the linear portion forms an obtuseangle with the forward facing annular, radially extending surface. 9.The header ring of claim 8 wherein the obtuse angle is between 100 and130 degrees.
 10. A method of making a header ring comprising: providinga first layer wherein the first layer comprises a fabric; providing asecond layer on the first layer wherein the second layer comprises arubber; rolling the first layer and the second layer to form a cylinderof material; cutting the cylinder of material to a length; placing thecut cylinder of material into a mold; forming the header ring; andremoving the mold.
 11. The method of claim 10 wherein the second layeris provided only on a portion of the first layer.
 12. The method ofclaim 11 wherein rolling the first layer and the second layer to form acylinder of material comprises starting the rolling at an edge where thefirst layer and the second layer are aligned.
 13. The method of claim 10wherein providing the second layer comprises smearing the first layer offabric with the second layer of rubber.
 14. A packing system for acompressor pump including at least one pressure ring and at least oneheader ring, the header ring for the compressor pump comprising: aplurality of outer fabric layers; a header ring core enveloped by theplurality of outer fabric layers, wherein the plurality of outer fabriclayers and the header ring core form a shape for the header ringcomprising: an annular, radially extending forward facing surface havingan inner diameter edge and an outer diameter edge; an annular, axiallyextending surface having a forward facing edge and a rearward facingedge where the forward facing edge is operatively coupled to the outerdiameter edge of the annular, radially extending forward facing surface;at least one annular and radially extending rearward pressure ringsurface having an outer diameter edge and an inner diameter edge wherethe outer diameter edge is operatively coupled to the rearward facingedge of the annular, axially extending surface; and a continuous sealingsurface radially and axially extending having a rearward facing edge anda forward facing edge wherein the rearward facing edge is operativelycoupled to the inner diameter edge of the at least one annular andradially extending rearward pressure ring surface and the forward facingedge is operatively coupled to the inner diameter edge of the annular,radially extending forward facing surface; and wherein the header ringcore comprises at least one fabric layer and at least one polymer layer.15. The packing system of claim 14 wherein the polymer layer is selectedfrom a group of polymers consisting of: natural rubber, syntheticrubber, or a combination thereof.
 16. The packing system of claim 15wherein the polymer layer comprises a fiber reinforced polymer.
 17. Thepacking system of claim 14 comprising an obtuse angle formed where theforward edge of the at least one sealing surface abuts the innerdiameter edge of the annular, radially extending forward facing surface.18. The packing system of claim 17 wherein the obtuse angle is betweenabout 100 and 130 degrees.
 19. The packing system of claim 18 whereinthe at least one sealing surface comprises at least one radius ofcurvature.
 20. The packing system of claim 19 wherein the at least onesealing surface comprises at least one linear portion.